Contherm HP

Contherm® HP is a single-wall scraped-surface heat exchanger (SSHE). Designed for continuous and semi-continuous processing under high product pressures, it is the most robust design in the Contherm® family. The HP model is suitable for numerous products from a variety of industries and can support an extremely broad range of viscosities.

Contherm®HP single wall scraped surface heat exchanger

  • Withstands product pressures of up to 41.4 bar (600 PSI)
  • Versatile solution that can handle particles up to 36 mm and viscosities well in excess of 50,000 cP.
  • Fast and simple installation with self-aligning rotating shaft
  • Easy-to-clean design can flexibly transition between products with limited downtime
  • Robust construction ensures efficient heat transfer and reliable mechanical performance
For high-pressure demands, the Contherm® HP scraped-surface heat exchanger provides twice the pressure resistance of a standard single-wall Contherm®. The design further eliminates the need for coupling components, thanks to a unique rotating shaft that self-aligns with the motor/gear-box assembly. Like the original Contherm®, Contherm® HP can be installed vertically or horizontally to meet specific preferences or space limitations.

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Understanding the craped surface heat exchanger working principle

In a scraped-surface heat exchanger, product enters the cylinder from the bottom and moves upward, while a heating or cooling medium circulates in a counter-current flow through an annular channel.

Key Process Features:

  • Rotating blades continuously scrape the cylinder wall, optimizing heat transfer.
  • The product moves in a corkscrew motion, aligning with the rotating assembly to minimize shear and pressure drop.
  • Adjustable product flow and rotor speed allow customization based on viscosity and process requirements.

This scraped wall heat exchanger design ensures uniform temperature control, preserving product integrity in sensitive applications.

 

More possibilities with Contherm®

For continuous processing of demanding products, the complete Contherm® range provides endless possibilities. In fact, today Alfa Laval is the only supplier on the market that can offer robust heat transfer with both double and single-wall scraped surface heat exchanger solutions.

As the only provider of both single and double-wall scraped-surface heat exchanger solutions, Alfa Laval offers unmatched flexibility. Each Contherm® heat exchanger is customized for the intended application, maximizing efficiency, processing capacity, and profitability.

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Viscous product processing

The Contherm® range supports continuous processing for a wide variety of high-viscosity challenging products. Whether dealing with moderate or extremely thick fluids, there’s a Contherm® solution for your needs.

Example Applications: ketchup, mayonnaise, hummus, chocolate spreads, gravies, peanut butter, pizza sauces, puddings, salad dressings, mechanically deboned meat (MDM), gelatine, shampoos, and more.

Heat-sensitive product handling

Scraped-surface heat exchangers are an ideal solution for heat-sensitive products that tend to cause fouling in other types of heat exchangers. With the most complete range available, Alfa Laval can support customers with any challenging heat-sensitive product need.

Designed for delicate, heat-sensitive formulations, Contherm® HP prevents burn-on and maintains product stability.

Example applications include: liquid and scrambled egg products, meat emulsions, fruit preparations and fruit purées, cream cheeses, whey proteins, and more.

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Crystallizing products and applications with phase change challenges

Preserving taste, color and/or texture is a particular challenge for manufacturers of products that can undergo crystallization. We work with your business to find the optimal Contherm® solution to fit your production.

Example applications include coffee/tea extracts, icings and frostings, sugar concentrates, margarines, shortening, spreads, gelatine broth, lard, fondant, biscuit creams, solvents, fatty acids, petroleum jelly, beer and wine, and more.

Products with particulate matter

Contherm® solutions are always built to the specifications of the target duty. With its customizable scraping system, Contherm® HP efficiently processes both particulate and non-particulate materials without compromising integrity.

Your Contherm® can be adapted to meet the demands.

Example applications include: meat, chicken pieces, fish meal, pet food, jams and preserves, yoghurt with fruits, a variety of fruit preparations, rice pudding, vegetable pieces, and more.

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Sticky product processing

Many heat exchangers encounter limits when handling process fluids that are sticky. For Contherm®, however, it’s never a problem. The complete Contherm® family can support a full range of mildly to extremely sticky products, from foods to beauty products and more.

Unlike traditional surface heat exchangers, Contherm HP is engineered for handling sticky, highly viscous substances with ease.

Example applications include: caramel, cheese sauces, lecithin, processed cheese, confectionery, yeast extracts, gums, gelatine, mascara, toothpaste, starch, and more.

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