2026-07-22 Product news

Alfa Laval Reaches Major Milestone with 100 Prodec Oil Plus Units Sold Across the U.S. Ethanol Industry

Alfa Laval has achieved a significant milestone in the U.S. ethanol industry with the sale of more than 100 Prodec Oil Plus systems, reinforcing its position as a trusted technology partner for producers seeking to maximize profitability and improve process performance.

The milestone reflects growing industry adoption of advanced corn oil recovery technology as ethanol
producers look for new ways to increase revenue, improve operational efficiency, and capitalize on strong demand for Distillers Corn Oil (DCO).

Designed specifically for ethanol production, the Prodec Oil Plus decanter enables producers to recover significantly more corn oil than traditional recovery methods. By capturing the oil that would otherwise remain in the wet cake, plants can generate additional revenue while optimizing overall process performance.

As ethanol producers continue to operate in a competitive marketplace, maximizing the value of every
bushel of corn has become increasingly important. Prodec Oil Plus helps plants unlock additional value from existing operations without requiring major process changes, delivering a practical solution that can have a meaningful impact on plant economics.

"Reaching 100 units sold is an important milestone because it demonstrates the confidence ethanol
producers have placed in the Prodec Oil Plus and the results it continues to deliver," said Stephen Ludes, Sales Manager – Agro, Alfa Laval US. "Our customers are constantly looking for opportunities to improve profitability. The Prodec Oil Plus helps them recover more valuable corn oil and generate additional revenue for their plant. We are proud to support their success."

Unlike conventional corn oil recovery technologies, Prodec Oil Plus is engineered to maximize oil recovery while maintaining reliable operation under demanding process conditions. The technology helps producers capture more high-value Distillers Corn Oil, allowing them to benefit from strong market demand.

In addition to improved DCO recovery, Prodec Oil Plus provides several operational advantages,
including:

  • Reduced fouling in evaporators
  • Reduction of DCO in the backset
  • Reliable, continuous operation designed for ethanol production environments
  • A proven solution backed by Alfa Laval's extensive separation expertise and service network

With more than 100 units now operating across the United States, Prodec Oil Plus has become a proven technology for ethanol producers focused on improving competitiveness and maximizing returns on existing assets.

As market conditions continue to evolve, Alfa Laval remains committed to helping ethanol producers improve performance through innovative separation technologies, process expertise, and lifecycle support that deliver measurable business value.

For more information, ethanol producers are encouraged to contact Alfa Laval’s sales team today to take advantage of this unique rental program and realize their full DCO potential. To learn more about our Prodec Oil Plus solution, click here.

Sales Team:
Stephen Ludes
Sales Manager - Agro
Mobile: +1 267 245 4307
stephen.ludes@alfalaval.com

David King
Segment Manager – Food and Pharma
Mobile: +1 804 677 5053
david.king@alfalaval.com

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