Heat exchanger services built for the Midwest

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Built for the Midwest

The ethanol industry relies on high-performing equipment, so you need a service team that truly understands yours. Alfa Laval’s Midwest team brings both, pairing world-class engineering with the commitment to put in the miles and do whatever it takes to keep your ethanol, starch and sugar plants running at their best. Book your free on-site assessment—available for any brand of heat exchanger.

See exactly how your heat exchangers are working

Our assessment process

Our Visual Condition Assessment (VCA) is a standardized inspection process that measures the condition and efficiency of your heat exchangers. Using proprietary diagnostic tools including thermal imaging and design-based benchmarks, we evaluate whether cleaning or component replacement is needed and when.

You’ll receive a clear, data-driven report with actionable maintenance recommendations to help prevent unplanned downtime and extend equipment life.

VCA is available for all brands of plate heat exchangers. Alfa Laval services equipment made by Tranter, API Schmidt-Bretten, Kelvion, Sondex, and more.

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Book a FREE
on-site assessment

Fill out the form and a member of our local service team will reach out to schedule your free VCA.

What to expect:

  • Preparation & Data Collection
    • Review equipment history and previous maintenance records
    • Gather operational data (temperature, pressure, flow rates)
    • Confirm model and serial numbers
  • External Inspection
    • Check for external leaks or drips
    • Inspect frame for corrosion, deformation, or damage
    • Examine tightening bolts and connections
  • Plate Pack Inspection
    • Open unit safely following lockout/tagout procedures
    • Inspect plates for fouling, scaling, or deposits
    • Check for plate deformation or cracks
    • Examine gaskets for wear, aging, or displacement
  • Thermal Imaging (if available)
    • Scan for temperature anomalies or hotspots
    • Compare thermal patterns to expected performance
  • Documentation
    • Take high-resolution photos of plates, gaskets, and frame
    • Record all findings and measurements
  • Analysis & Reporting
    • Evaluate condition against OEM standards
    • Identify root causes of any issues
    • Prioritize recommended actions
  • Recommendations & Follow-up
    • Provide clear, actionable maintenance or repair recommendations
    • Schedule follow-up or service as needed

Meet the Ethanol, Starch and Sugar Service team

Your trusted experts in the Midwest

Working with Alfa Laval means you get access to Palle Melchart, Philip Rowland, and Dani Carabello. Local experts dedicated to keeping your plant running as smoothly as possible, they’ll stop at nothing to ensure you are completely satisfied with Alfa Laval’s Ethanol, Starch and Sugar solutions.

Palle Melchart

Palle Melchart

Business Development Manager, Food and Water Service Division

An expert in gasketed plate heat exchangers, Palle helps clients enhance efficiency and extend equipment life through smart maintenance and parts solutions. He’s committed to building lasting partnerships grounded in trust and effective results.
Phillip Rowland

Phillip Rowland

Northwest Regional Account Manager, Food and Water Service Division

Drawing on 12 years of hands-on experience in heat-exchange technology, Philip works with clients across industries—including ethanol, sugar, starch, pharma, and power—to deliver solutions that optimize performance, reliability, and efficiency.
Dani Carabello

Dani Carabello

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TBD

Expert maintenance to keep you running strong

Reduced downtime

Our proactive approach, sound advice, and nimble solutioning is designed to minimize downtime and keep operations running smoothly.

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Fast, accessible solutions

Rapid assistance prevents disruption and loss. From onsite regasketing to thorough troubleshooting services, our local team resolves issues using systematic analysis to ensure functionality, compliance, and minimal downtime.

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Parts on demand

When the unexpected happens, our industry-leading genuine spare parts are delivered and implemented fast to extend the lifespan of your equipment.

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Increased confidence

Whether your equipment is Alfa Laval or another brand, we’ll help you build a maintenance plan tailored to your needs. We’ll make sure you understand how to best care for your equipment throughout its entire lifecycle—optimizing efficiency and total cost of ownership.

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